Hardness 7 to 8 Mohs Mullite Ceramic Thermal Insulator Featuring Chemical Composition 3Al2O3 2SiO2 Suitable for High Temperature Environments

Product Description:

The Engineered Mullite Ceramic Material is a highly advanced ceramic product known for its exceptional thermal and mechanical properties. Composed primarily of the chemical compound 3Al2O3·2SiO2, this material exhibits a unique combination of alumina and silica that results in outstanding performance under extreme conditions. The precise chemical composition not only imparts excellent thermal stability but also ensures superior mechanical strength, making it an ideal choice for a wide range of industrial applications.

One of the most notable characteristics of this High Temperature Mullite Ceramic is its distinct color, which ranges from white to light brown. This color variation is indicative of the purity and the controlled manufacturing process involved in producing the material. The consistent coloration further reflects the uniformity in its chemical makeup and microstructure, which are critical factors in achieving optimal performance in demanding environments.

With a density ranging between 3.1 and 3.2 g/cm³, the Mullite Ceramic Thermal Insulator offers a balanced combination of lightweight and durability. This moderate density contributes to its excellent mechanical strength without adding unnecessary weight, thereby enhancing its suitability for applications where weight considerations are crucial. The density also plays a significant role in the material’s ability to resist thermal shock, as it helps to minimize stress and strain during rapid temperature changes.

The dielectric constant of this engineered ceramic material falls within the range of 6 to 7, which highlights its excellent electrical insulating properties. This low dielectric constant makes it an ideal candidate for components that require reliable electrical insulation in high-temperature environments. As a result, the Engineered Mullite Ceramic Material is widely used in electrical and electronic applications where both thermal resistance and electrical insulation are essential.

Thermal shock resistance is another critical attribute of this High Temperature Mullite Ceramic. With a thermal shock resistance rating of 250, the material can withstand sudden and severe temperature fluctuations without cracking or degrading. This property is particularly valuable in industries such as metallurgy, aerospace, and energy, where materials are often exposed to rapid heating and cooling cycles. The Mullite Ceramic Thermal Insulator’s ability to endure these conditions ensures longevity and consistent performance, reducing maintenance costs and downtime.

In addition to its thermal and electrical properties, the Engineered Mullite Ceramic Material exhibits excellent chemical stability and resistance to corrosion. It remains inert in harsh chemical environments, including acidic and alkaline conditions, which further broadens its range of applications. This chemical resilience ensures that the material maintains its structural integrity and functional properties over extended periods, even when exposed to aggressive substances.

The manufacturing process of this High Temperature Mullite Ceramic involves advanced sintering techniques that enhance its microstructure and optimize its performance characteristics. These processes result in a dense, homogeneous material with minimal porosity, which directly contributes to its superior mechanical strength and thermal insulation capabilities. The final product is a reliable, high-performance ceramic that meets the rigorous demands of modern industrial applications.

Overall, the Engineered Mullite Ceramic Material stands out as a versatile and robust solution for industries requiring materials that can perform reliably under extreme thermal and electrical conditions. Its unique combination of chemical composition, color range, density, dielectric constant, and thermal shock resistance makes it an indispensable component in the development of advanced thermal insulation systems and high-temperature applications. Whether used as a thermal insulator, electrical insulator, or structural component, this Mullite Ceramic Thermal Insulator offers unmatched performance and durability.

Features:

• Product Name: Engineered Mullite Ceramic Material
• Thermal Conductivity: 3.5 - 4.5 W/m·K
• Thermal Expansion Coefficient: 4.5 - 5.5 × 10⁻⁶ /K
• Working Temperature: Up to 1400℃, suitable for high temperature applications
• Hardness: 7 - 8 Mohs, providing excellent wear resistance
• Thermal Shock Resistance: 250, ensuring durability under rapid temperature changes
• High Temperature Mullite Ceramic, ideal for demanding thermal environments

Technical Parameters:

Applications:

The KAMTAI MOLAISHITAOCI Engineered Mullite Ceramic Material, originating from China and certified with ISO 9001, is designed for a wide range of high-performance applications. With its exceptional density of 3.1 - 3.2 g/cm³ and a melting point between 1840 - 1850 °C, this High Temperature Mullite Ceramic is ideal for environments requiring superior thermal stability and durability. Its porosity, typically below 15%, ensures excellent resistance to thermal shock and mechanical wear, making it suitable for industrial settings where reliability is paramount.

This Engineered Mullite Ceramic Material is widely used in industries such as metallurgy, glass manufacturing, and chemical processing. It is particularly effective in applications involving high-temperature furnaces, kiln linings, and thermal insulation components, where temperatures can reach up to 1400℃. The product's white to light brown color adds to its aesthetic appeal, making it suitable for both functional and decorative uses in various industrial designs.

In the manufacturing sector, KAMTAI’s MOLAISHITAOCI Mullite Ceramic is essential for producing parts that must withstand extreme heat and corrosive environments. It is often employed in the fabrication of burner nozzles, heat exchangers, and crucibles. The material’s ability to maintain structural integrity under high thermal stress significantly enhances the lifespan and efficiency of equipment, reducing downtime and maintenance costs.

Packaging is handled with care, using durable wooden boxes to ensure the product arrives safely at its destination. With a supply capacity of 500,000 pieces per month and a minimum order quantity of 1000 pieces, KAMTAI can meet large-scale production demands efficiently. Delivery typically takes 30 days after payment, with payment terms handled via TT and pricing negotiable to suit customer requirements.

Overall, the KAMTAI MOLAISHITAOCI High Temperature Mullite Ceramic is a highly versatile engineered material, perfect for any application demanding outstanding thermal resistance, mechanical strength, and long-term reliability. Whether for industrial manufacturing, high-temperature processing, or specialized engineering projects, this product provides an optimal solution with proven quality and performance.

Customization:

Brand Name: KAMTAI

Model Number: MOLAISHITAOCI

Place of Origin: CHINA

Certification: ISO 9001

Minimum Order Quantity: 1000PCS

Price: NEGOTIATE

Packaging Details: WOODEN BOX

Delivery Time: 30 DAYS AFTER PAYMENT

Payment Terms: TT

Supply Ability: 500000PCS/MONTH

Material: Mullite Ceramic

Thermal Shock Resistance: 250

Porosity: Typically <15%

Hardness: 7 - 8 Mohs

Working Temperature: 1400℃

Our Mullite Ceramic Thermal Insulator products are designed to withstand extreme conditions, making them ideal as High Temperature Mullite Ceramic solutions for various industrial applications. With excellent thermal shock resistance and low porosity, these High Temperature Mullite Ceramic components ensure durability and superior performance in high heat environments.